DIY CNC: 3-D Printing Service

Image by danxoneil via flickr.com

Image by danxoneil via flickr.com

If you’re even partially awake then you’ve obviously heard a lot about additive manufacturing of late, specifically 3-D printing.  For those of us in manufacturing the development and integration of additive manufacturing  and 3d printing is likely to impact us all in some shape or form.

While I don’t believe this will be a death knell or manufacturing apocalypse for our CNC machine brethren, I do believe it behooves us all to keep our eyes on additive manufacturing developments and if at all possible seek ways to educate ourselves.  Even better yet, if your company or shop has a way to integrate these technologies into your workflow than all the better.  I’m a believer in staying ahead of the competition and what may now be a niche market could very well lead to major business in the near future.

What for many was an accompaniment to a DIY CNC hobby is going mainstream.

DIY CNC: 3-D Printing at Your Local UPS Store

According to de zeen magazine, the UPS Store will become the first US retailer to offer 3-D printing services.

From dezeen.com:

Customers will be able to bring a Computer Aided Design (CAD) file in to the participating stores and have their designs 3D-printed on-site.

According to the article, Stratasys will be providing their uPrint SE Plus at locations slated for the pilot run of this new service.  It will be using ABSplus thermoplastic with nine colors to choose from.

Okay, you might be saying, “What does this have to do with me? I’m running a CNC machine shop. I deal with steel, aluminum, wood, etc…”

At first glance this is going to appeal to the DIY enthusiasts out there, but I believe it drives home how ubiquitous 3-D printing is going to become.  I believe this may well be an easy, low cost way of checking out the technology to see if it could fit into your workflow prior to making such a large financial obligation.  Some digging around the internet pegged this particular unit from between 18000 and 21000 plus dependent on seller.

Definitely not a  casual investment.

For Your CNC Manufacturing Consideration

A few things to consider, sourced from the Forbes.com article Manufacturing The Future: 10 Trends To Come In 3D Printing.

  • “The technology will also start to be adopted for the direct manufacture of specialist components in industries like defense and automotive.”
  • “Innovative companies will use 3D printing technologies to give themselves a competitive advantage by offering customization at the same price as their competitor’s standard products.”
  • Rapid prototyping
  • “As the capabilities of 3D printers develop and manufacturers gain experience in integrating them into production lines and supply chains, expect hybrid manufacturing processes that incorporate some 3D-printed components.”

I keep reading, time and again, that the future of manufacturing is going to be customization.  As the Forbes article highlights, 3-D printing is poised to bring about that capability on a massive, manufacturing scale.

Prototyping replacement parts doesn’t have to be solely for the CNC hobbyist/3-d Printer garage guru.  I see this as a cost effective way for testing  prototypes.  Read more about the benefits of integrating 3-D printing here.

As the Forbes article states, expect to see this implemented on factory floors.

Your Turn

3-D printing: A lot of hot air, or the future of our manufacturing process?  Too early in it’s development to care, or a great time to get started when it comes to educating ourselves and planning for integration?  Let me know your thoughts in the comments below!

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CNC Machine Resources: New HaasPlus.com, Manufacturing, and More

A new week is upon us, and hopefully you’re as busy as I have been!  As we all know the manufacturing environment has it’s share of ups and downs and at times it feels like it’s either feast or famine.  As we head into the dog days of summer here in the US I hope it’s nothing but feast for you all.

Today I have a few useful tidbits I scrapped together from the inter-webs that you all may find of interest.

All New HaasPlus.com: Haas CNC Machine Repair & Replacement Parts

Image via HaasPlus.com

Image via HaasPlus.com

As I wrote in an earlier post, all signs seem to be pointing to better days ahead when it comes to CNC machine manufacturing.  Many of us are already seeing upticks in our business, and that includes myself as well.  Due to my own shops production increases, and wanting to stay up on my equipment’s maintenance, I was on the hunt for some CNC replacement parts and upgrades.  As the name of this blog implies, I’m a Haas guy, so I pointed my cursor to HaasPlus.com to take a look around.  Imagine my surprise when I found a totally new and re-vamped site.  I’ll be keeping my eye on the new site and blog for further updates…

Color me impressed!  I was particularly shopping around for a ball bearings replacement kit and valve control and found the new site set-up smooth, well organized, and friendly.  Some great pricing here folks.  Whether you’re a lone ranger running a used CNC, a shop owner, or a DIY CNC enthusiast, I highly recommend checking them out!

Cerasis: Top 4 Manufacturing Issues in America – Part 1 & 2

If you’re like me you try your best to keep up with manufacturing news and trends.  As a member of the CNC Machining and Manufacturing community on G+ I often come across great community news and postings.  Cerasis recently posted a pair of articles highlighting the top 8 manufacturing issues in America.  Stay educated on the news and trends in your field and take some time to check them out; well worth the time.  You’ll notice that mention of additive manufacturing in that list…pay attention folks, it’s going to impact us all!

Cerasis: Part 1: Top 4 Manufacturing Issues in America

Cerasis: Part 2: Manufacturing Industry Trends in America: The Final Four of 8

The CNC Cookbook: Lights Out Manufacturing

Continuing with trends and manufacturing news: The CNC Cookbook continues to post great articles and resources for your g-code and CNC machine needs.  Bob Warfield has posted a great introduction to Lights Out Manufacturing.   Increase your performance and productivity gains!  Whether you run your own shop or manage a full-scale CNC machine production floor, you’ll want to read this and consider implementation!  We’re all looking for ways to increase productivity and income, and this may well be an approach for many of you out there!

Your Turn

Have a new resource you’d like to share?  Know of a great online shop like HaasPlus.com that has CNC machine repair and replacment parts at competitive prices?  How about a great article on CNC machine manufacturing?  We’re all on the lookout for great deals and valuable resources so let me know in the comments and I’ll be sure to share!

CNC Machine Training

If you’re like me, you’ve often taken some of your free time pandering around the internet for CNC machine related topics and information.  Maybe you own your own shop and are searching for CNC replacement parts or used CNC machines?  Maybe you’re looking for a quick tip on some g code, or even some help on a troublesome alarm?  No matter what it is you are looking for, if you start Google-ing around you’ll eventually encounter links for CNC crash videos.

About once a week I’ll find myself watching a CNC crash video while getting the sleep out of my eyes and slurping down a couple cups of coffee.  These video’s make it easy for one to sit behind their screen, laugh and shake their head, and mumble to themselves about all the morons in the world.  I’m guilty of it myself.  But I’ve been thinking about these video’s a little different lately.

CNC Crash Video’s: What Are They Really Showing Us?

We’ve all had our bad days, am I right?  Made some rookie mistake and cost ourselves, or the company we work for, time and money.  Replacement parts add up fast, and while it’s a fact of life that things are going to break from time to time, it always hurts when it’s the outcome of a preventable mistake.   

So, when you see one of these crash video’s, do you see yourself at some distant point in the past?  If not, count yourself lucky.  

What I’ve started thinking when watch these crash videos is the importance of training.  Yeah, like we all need another CNC Machine and safety training meeting, right?

Yes, we do.

The Importance of CNC Machine Training

Periodic training sessions carry a number of positives.  First and foremost it puts information at the forefront of our minds.  Yes, a session may cover a topic most of the shop already knows, but it may just brush the dust off of it as well.  We carry a lot of knowledge in our heads, and it’s often that some of that is used only on rare occasions.  Nothing wrong with brushing it up, giving it a nice new mental veneer.  It’s simple refreshment that can often save yourself time and money.  It’s easy to forget the small things…and often that is where refreshment training saves us time and money.

Also, sessions like these often lead to related topics and discussion that open the door for the whole shop to learn and benefit.  

 

Let us not forget the newbies  in our shops.  No matter how industrious and sharp and driven, he/she is going to make some blunders.  Hopefully of the less expensive kind.  Added training and mentorship is where my thinking lay when it comes to the young-in’s in our industry.  By taking the time (and yes, short-tern expense) to aid and mentor them in their learning, we all benefit.  Not only do we save ourselves money in the long term, we help craft better CNC machinists and operators.  

That benefits everyone in the CNC manufacturing industry.

Whether you’re clocking hours in a Haas CNC machine shop or a DIY CNC enthusiast experimenting in your garage, periodic training and discussion pay’s dividends in the long-term.  

Your Turn:

Do you believe that periodic training sessions, say, once per month, are a benefit to your shop?  Let me know in the comments!

 

 

 

 

DIY CNC monitor replacement tutorial from HaasPlus

haasplus_monitor_replacement_pic

image via HaasPlus.com

We’ve all probably had a monitor go down at some point, or maybe we purchased a used CNC machine that needed some minor tooling and upgrades.  Why pay a tech to come out and do a simple monitor repair on your CNC machine when you can do it yourself?  Order the part yourself and save some down-time, money, and learn more about your CNC machine, right?   I came across a great pdf tutorial over at HaasPlus.com this morning and thought I’d share it with you.

DIY CNC monitor repair tutorial from HaasPlus

 

When it comes to diy cnc, it doesn’t get much easier than  a monitor repair!  Have a new guy on your team?  Let him/her take a stab at this.  It’s a great way for a beginner to learn about their machine and components and all it takes is a Phillips screwdriver and a pair of needle-nose pliers.

Haas Machine Faq’s for those who DIY CNC

If you’re like me, when it comes to your Haas CNC machine maintenance and replacement you want to do it yourself. There is nothing more satisfying than knowing the in’s and outs of your machine. When you repair and maintain your own CNC machines you not only save yourself some real money, but you gain a better understanding of your CNC machines personality. Yes, as any operator worth his salt can tell you, each  machine is an entity in and of itself.

Haas CNC DIY maintenance

image via ToneAudio.com

image via ToneAudio.com

Haas Automation has a faq column called The Answer Man  that pulls questions from their CNC Machining Magazine.  According to the site description these are legitimate questions posted by  machinists and answered by their application engineers.

Now granted some of the questions are pretty basic, but if you’re just starting out in diy CNC, then you may be able to find some worthwhile information here.  The site also has Haas CNC video’s, CNC tutorials, and links to other CNC machine related information and documentation.